We received a wooden pallet holding 450 pounds of tile for a bathroom renovation, but then I was left wondering what to do with the pallet that all the tile had been loaded on. The answer of course was simple. Free Wood! Due to the crate being made originally from green lumber, the nails were clinched too tight in the wood to be easily removed, so with the exception of two boards that I was able to pry loose, I used a skill saw to cut the rest free. Having decided to make the box entirely with hand tools, I hand planed the wood and then cut the joints using a dozuki saw and chisel. Today I plan to add a base and lid.
I chose to leave the materials only partly planed to provide a more rustic result. For joints, I chose a simple hand-cut oversized finger joint. I may choose to strengthen the joints with authentic cut nails.
There's a reason that pallets can be gotten free. They are made from very low grade, very cheap wood, and they are often severely abused. So even as lumber prices climb, pallet lumber will remain cheap and free but for the amount of time you must spend making it ready for use. And then because the wood is low grade, the results of your labor may not match your hopes and dreams. That does not deter one from having fun with it.
Be on the lookout for pallets that are relatively clean and made of soft woods like pine that will be easier to plane and work with hand tools.
Make, fix and create. Assist others in learning lifewise.
