making boxes... it is that time of the year...

This time of year, I usually receive an order from Appalachian Spring Gallery that sets my box making in motion. It came yesterday. I also have a large corporate gifts order due in late November, so I am getting ready for that, too.

I've spent enough time at school relocating my school wood shop that my classes are going OK and my students are having fun and learning.

Folks have asked how I find a balance between writing, teaching and woodworking, and it is simply a matter of attending the squeaky wheels. Each part of the triad, writing, teaching and woodworking in my own shop is kept fresh by regular rotation. Keeping these three activities in rotation keeps me productive and prevents boredom from getting in the way of my work.

First I compared the new order with what I already had in stock, and noted the kinds and sizes of boxes in the order that I could not ship. Then I set to work on those, making them in multiples, so that I'll have enough to fill the order and replenish my inventory.

The first step is to rip walnut and linden (basswood) into widths about 1/4 in. wider than the finished stock. Then I resaw that material into thinner stock that can be planed to final thickness. Then after one edge is jointed straight and smooth, the stock will be cut to finished width before being cut to final length. I keep the prices reasonable on my boxes by working in multiples, as many as 50 or 60 at the same time.

Make, fix and create...